|
|
|
|
|
Full Auto-Production
Linked Line with Washing Machine, Oven, Filling and Capping Machine for
New Type Oral Liquid Bottles of 5-25ml
|
|
|
New
Type High-Quality and High-Yield Full Auto-Production Linked Line with Washing
Machine, Oven, Filling and Capping Machine is specially designed to produce
oral liquid bottles.It is accorded with G.M.P. standard. It is consists of
Model QCLX40 Vertical Washing Machine, Model GMSU-400W Tunnel with
Mesh-Belt type Sterilizing Oven, Model KGZ8 Oral Liquid bottle Filling and
Capping Machine. It is equipped with advanced instruments which are
produced both inside and outside the country and features high productive
capacity, high technology quality, stable and reliable function and beautiful
outward. It is suitable to produce the oral liquid of various
specifications. It can complete some process-steps such as ultrasonic
coarse washing; the washing and spraying alternately using water and steam;
drying and sterilizing; filling and capping etc. The unit equipment which
is composed this linked line may be use solitarily.
|
|
|
|
1. Model QCLX40
Vertical Ultrasonic Bottle washing Machine
2. Model GMSU-400W Tunnel with Mesh-Belt Type Sterilizing Oven
3. Model KGZX8 Oral Bottle Filling and Capping Machine
Suitable specification： For New Type Oral Liquid bottles of
5-25ml
Satisfies the quality requirements of G.M.P.
|
|
The
Schematic Diagram of Full Auto-production Linked Line with Washing Machine,
Oven, Filling and Capping Machine for New Type Oral Bottle.
|
|
|
|
|
|
|
The
bottles in bulk are putted into ultrasonic washing tank by the
bottle-arranging tray. After ultrasonic washing for about 80 seconds, the
bottles are fed to lifting driver wheel by bottle feeding spiral conveyer
and into a big drum and clamped by a manipulator, and turn over 180o
(bottle's mouth downward） and
clockwise rotated along with the big rotating disk 6 groups jet pipes which
equipped with jet needles and under the lower of big rotating disk tracks
and inserts the jet needles into the bottles and completes the spraying for
inside bottles according to the procedures; spraying for two times using
circulating water; spraying for once using compressed air; spray for once
using fresh water; spraying for two times, using purifying compressed air
again. Meantime, completes the spraying for outside bottles, so far, the
washing technology for the bottles is completed. Washing bottles turn over
for 180 o again (bottle's mouth upward） by a manipulator and fed into a tunnel type
oven by driving wheel. The bottle washing machine can control the
productive capacity by frequency conversion and speed change function, and
can control and adjust the sequential coordination of each procedure by PLC
program control function.
The close-packed bottles are fed into the tunnel
with mesh-belt type sterilizing oven and into the preheat area by the
conveying mesh-belt. And then, the bottles are passed the high temperature
area (sterilizing area） and the
cooling area. Finally, the bottles are passed the laminar flow area, and
completed the sterilizing process. Then, the bottles are fed out from the
oven and fed into the oral liquid filling and capping machine. The heating
process of the bottles is carried out by gold-plated quartz heat pipe which
is on the upper of the mesh-belt and the stainless steel heat pipe which is
on the lower of the mesh-belt. In the high temperature area, the bottles
are undergoed drying and sterilizing process over 4 min. The speed of
mesh-belt is controlled by machine type stepless speed changer. In order to
prevent contamination, in whole sterilizing process, the bottles are under
the protection of a 100 stage laminar flow protection device. Both front
and rear laminar flow protection device are consisted of medium-efficiency
blower fan and high-efficiency filter. The cooling process of the bottles
which to be fed out from the oven is carried out by the fan which is
installed on the rear of the oven and can ensure the temperature of the
bottles is ≤ 40 o C.
The bottles are fed into the filling and
capping machine by a guide and an adjustable pitch type screw bolt, and fed
into filling tray with 8 stations by a driver disk which is clockwise
rotated. The feed liquid is supplied by glass pump and lifting action. The
bottles which already filled with feed liquid are fed into a clockwise
rotating disk with 8 stations for cap-clamping by three reversible rotating
disks. The aluminum caps (replace the rubber corks） are tracked and
clamped on the bottle mouth by 8 flexible three tools type clamping chuck.
Then, the aluminum caps (replace the rubber corks） are sequentially
arranged by oscillating feeder, and fed on conveying belt by a guide and
covered with the bottle mouth. After that, the bottles which filled with
oral liquid and cap-clamped are fed out by an out-feed rotating disk and
fed into an out-feeding tray.
|
|
NO.2 Major
Technical Parameters of Unit Equipments
|
|
|
1. Model
QCLX40 Vertical Ultrasonic Bottle washing Machine
|
Power Supply
|
380V
50Hz
|
|
Gross Power
|
1.3kw
|
|
Ultrasonic
Power
|
600W
27kHz
|
|
Washing Range
|
φ10－φ30mm(For
Antibiotic Bottle and Oral Liquid Bottle etc.）
|
|
Production
Capacity
|
12000
Bottles/h (Max）
|
|
Air Pressure
|
0.35-0.45Mpa
|
|
Water
Pressure
|
0.3-0.4Mpa
|
|
Water
Consumption
|
0.38m3/h
|
|
Air Consumption
|
30 m3/h
|
|
Breaking Rate
|
＜1%
|
|
Weight
|
About 2000kg
|
|
Overall Size
|
2070×2100×1300(mm）(L×W×H）
|
2. Model
GMSU-400W Tunnel with Mesh-Belt Type Sterilizing Oven
|
Power Supply
|
380V
50Hz
|
|
Gross Power
|
≤30kw
|
|
Range of Temperature Adjustment
|
100-350ºC
|
|
Transport
Mode
|
Mesh-Belt
|
|
Conveying
Speed
|
60-220mm/min
(Stepless Speed Adjustment）
|
|
Laminar Flow
Purifying Stage
|
100 stage
|
|
Cooling Mode
|
100 stage
Vertical Laminar flow cooling
|
|
Air Volume of
Purifying Blower Fan
|
2250-3370m3/h
|
|
Win Pressure
|
200-300Pa
|
|
Control of
Wind Speed
|
Speed Change
by Frequency Converter
|
|
Weight
|
About 2200kg
|
|
Unit Noise
|
≤70dB
|
|
Overall Size
|
4880×1220×2050(mm）(L×W×H）
(for unit equipment） 4880×1220×2050(mm）(L×W×H） (for on-line）
|
3. Model KGZX8
Oral Bottle Filling and Capping Machine
|
Power Supply
|
380V
50Hz
|
|
Suitable
Specification
|
5-25ml
|
|
Gross Power
|
2.2kw
|
|
Productive
Capacity
|
100-200 Bottles/min
|
|
Metering
Error
|
≤±2%
|
|
Breaking Rate
|
≤0.1%
|
|
Filling Volume Range
|
0.1-2.5g
|
|
Qualifying
Rate of Capping and Sealing
|
≥98%
|
|
Gross Weight
|
About 1300kg
|
|
Overall Size
|
2850×1400×2000(mm）(L×W×H）
|
|
|
NO.3 Major
Technical Parameters of Production Line
|
|
|
|
Suitable
Specification
|
5-25ml
|
|
Productive
Capacity
|
12000
Bottles/h (per 10ml; Max）
|
|
Metering
Error
|
≤±2%
|
|
Breaking Rate
|
≤0.1%
|
|
Qualifying
Rate of Capping and Sealing
|
≥98%
|
|
Gross Power
|
36kw
|
|
Gross Weight
|
About 3500kg
|
|
Overall Size
|
9600×3800×2050(mm）(L×W×H）
|
|
|
|
|
■ Production
capacity can up to 200 bottles/min.
■ The unpacked bottle-feeding mode of bottle washing machine make the
operation becomes more simple and reliable.
■ In the bottle washing machine, the bottle capping mode which using a
robot may be suitable various specifications.
■ The tracing and insert washing mode and the use of spraying by water
and steam can ensure the washing quality and economize on water and steam.
■ This production line is supplied with a infrared radiometer heating
type quartz pipe and a 100 stage laminar flow protection device which use
for full process.
■ This production line is supplied with advanced imported instruments,
and so, it's control system is advanced, sensitive, stable and reliable.
■ The mesh-belt of the oven is supplied with a function of washing in
origing site, and can satisfy the washing requirement of G.M.P. standard.
■ A speed adjustment mode which using frequency converter can control
the production capacity of this production line.
■ A interlock device of this production line can control the balanced
production for three equipments of production line.
■ Each equipment of this production line is supplied with the PLC
program controller, and whole operation process is may be display by touch
screen.
■ This production line is supplied with a function which ensure that
failure to fill with shortage bottle. We can supply G.M.P. verification
documents and give a assistance to pass G.M.P. verification.
|
|
|
|
|
NO
|
Equipment Name
|
Model NO.
|
Origin
|
|
1
|
Programmable
Controller
|
FXIS-30MR
|
Japan
|
|
2
|
Frequency
Converter
|
VFD015M434
|
Japan
|
|
3
|
Man-Machine
Interface
|
INTECH
|
Japan
|
|
4
|
Man-machine
Interface
|
MT200D
|
Japan
|
|
5
|
Temperature
Controller
|
GCD-23AS/R
|
Japan
|
|
6
|
Indicating
Light
|
AD16
|
France
|
|
7
|
Air Switch
|
|
France
|
|
8
|
Water Pump
|
CR5-8
|
Denmark
|
|
9
|
Glass Pump
|
20ml
|
Shanghai
|
|
10
|
Solenoid
Valve
|
ZCS20
DC24V
|
Sino-foreign
Joint venture
|
|
11
|
Temperature
Recorder
|
EX-11-03,
EL-23603
|
Sino-foreign
Joint venture
|
|
12
|
Adjustable
Throttle valve
|
G1/8”
G1/4”
|
Taiwan
|
|
13
|
Ultrasonic
Instrument
|
XFQ600W
27KHz
|
Shanghai
|
|
14
|
Pressure
Gauge
|
60ZT
1Mpa
|
Shanghai
|
|
15
|
Stainless
steel Heat Pipe
|
380V
1500W
|
Shanghai
|
|
16
|
Speed
Reducer with Stepless Speed Adjustment
|
BWE1812
|
Shanghai
|
|
17
|
Three-Phase
Solid-state Relay
|
GJH
|
Shanghai
|
|
18
|
Blower Fan
(Air-In）
|
YDF-2.24A-4s,DF-2.8
|
Nanjing
|
|
19
|
Gold-Plated
Quartz Heat Pipe
|
380V
50Hz
|
Shanghai
|
|
20
|
High-Temperature
and High-Efficiency Filter
|
GK,GKW(may
be a imported one）
|
Suzhou
|
|
21
|
Push-Button
|
La39
|
Japan
|
|
|
|
